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Tools, Dies & Stamping Tools

Tools and Die Manufacturing are an integral part of our operations ensuring a seamless transition of ideas and concepts into reality. Dedicated die shops employing the best-in-class machines allows us to develop these dies in the shortest possible time. Use of advanced technologies as 3D scanning, helps the our team in maintaining the integrity of its tools & dies. Our team works extensively during the design phase itself to ensure the right material and tools are selected so that the quality of the tools remain intact during mass production and the right product is delivered while ensuring high productivity.

Progressive Tooling

Progressive Tooling is the widely used by us to produce a wide range of parts and components. It is a metal stamping operation in which several procedures are performed in a progressive press. The process involves multiple stages in a fixed order to transform a metal strip into desired metal parts. The material is automatically fed from a spool into the press and continues from one stamping position to the next with each press stroke. Each station along the path carries out a certain operation simultaneously as the die descends until the part is complete in progressive tooling. Different steps are integrated within a single die, which allows for progressive tooling solutions in a quick, efficient and cost-effective manner.
Advantages of Progressive Tooling
 High productivity - One part per stroke after setup.

 Excellent repeatability - Tight tolerances and consistent quality.

 Material efficiency - Optimized strip layouts reduce scrap.

 Reduced labor - Minimal manual handling once setup.

 Multi-operation in one tool - Cuts cycle time significantly.
Main Components
 Punches & Dies - For cutting and forming.

 Stripper Plate - Removes the strip from punches.

 Guide Pillars & Bushes - Maintain precise alignment.

 Pilot Pins - Ensure strip positioning accuracy.

 Die Block & Back Plate - Provide structure and rigidity.